OCC-115
Cutting & Chamfering range: OD Ø6 – 114,3 mm (cutting), Ø10 – 114,3 mm (cutting & chamfering)
Wall thickness: 1 – 6 mm (minimum depends on tube diameter)
Tube material: Steel, Stainless Steel, CuNi, Copper, Aluminum
Machine type: Industrial machines
Process: Cutting & Chamfering
OCC-115 ORBITAL CUTTING & CHAMFERING MACHINE FOR A WIDE RANGE OF TUBE SIZES
Part of the new T-DRILL OCC product family, the T-DRILL OCC-115 is an automated tube cutting machine designed for the orbital cutting and chamfering of tubes across a wide range of wall thicknesses and outside diameters.
The machine enables both inner and outer tube edge chamfering in a single work cycle. With production rates of up to 300 pcs/h, the OCC-115 features advanced chip management and produces a weld-ready cut surface.
Designed and manufactured in Finland, the OCC-115 serves a wide range of industries, including data center construction, HVAC, shipbuilding, process piping, and water treatment.
Orbital Cutting Preserves Tube Geometry
The OCC-115 utilizes the orbital cutting, or rotary cut-off, method, in which the tube remains stationary while rotating cutting tools perform the cut. As a result, the risk of damage caused by spinning bent or irregular material is eliminated. Thanks to the way T-DRILL tools grip the tube and the even distribution of cutting forces, tube geometry is preserved and I.D. reduction is minimized. Orbital cutting is also a fast and efficient process.
Weld-Ready Cut Surface & Chip Management Technology
The T-DRILL OCC-115 produces a high-quality, weld-ready cut surface. The orbital cutting process machines the tube by removing material in a lathe-type operation rather than by conventional sawing. Instead of fine cutting debris, orbital cutting generates a single continuous chip that is easy to manage. The process is considerably cleaner and helps reduce the risk of chips entering the tube.
Chamfering on Inner and Outer Edges on Both Tube Ends in a Single Work Cycle
The OCC-115 can be used for tube cutting, inner tube edge chamfering, and outer tube edge chamfering. Special T-DRILL chamfering tools enable chamfering of both inner and outer tube edges at both tube ends in a single work cycle, significantly improving process speed and efficiency. Available tooling options include:
- Cutting + inner and outer tube edge chamfering in a single work cycle
- Cutting + inner tube edge chamfering
- Cutting + outer tube edge chamfering
- Cutting
After cutting and chamfering, the tube can be further processed and ultimately orbitally welded, either manually or using the T-DRILL T-InWeld welding machine. The OCC-115 can also be integrated into a complete T-DRILL production line alongside other T-DRILL technologies, such as collaring, flanging, and welding.
Benefits of the OCC-115
- Wide capacity range
- Weld-ready cut surface
- Tube is stationary during cutting – consistent cut quality and tube geometry, no risk of damage caused by spinning bent or irregular material
- Chamfering of both inner and outer edges at both pipe ends in a single work cycle
- Fast cycle times – production rates of up to 300 pcs/h
- Automated tube feeding, cutting, and chamfering
- Designed and manufactured in Finland
- Modern, easy-to-use user interface
TECHNICAL DETAILS
| Mains supply | 380-500 V / 50 Hz / 60 Hz, 3-phase |
| Cutting range | O.D. Ø 6–114,3 mm (cutting) O.D. Ø 10–114,3 mm (cutting & chamfering) |
| Wall thickness | 1–6 mm (minimum depends on tube diameter) |
| Material | Aluminium, Copper, CuNi, Steel, Stainless Steel |
| Repeating accuracity | +/- 0.1 mm |
| Min. cut length | 20 mm |
| Trim cut | 20 mm |
| Offcut | 40 mm + cut-off piece length |
| Waste piece min. | 151 mm |
| Cycle time | 14 sec (O.D. Ø 12 mm) 30,5 sec (O.D. Ø 60,3 mm) 49 sec (O.D. Ø 114,3 mm) |
| Typical production rates | ~250 pcs/h (O.D. Ø 12 mm) ~120 pcs/h (O.D. Ø 60,3 mm) ~70 pcs/h (O.D. Ø 114,3 mm) |
| Air pressure | 6–8 bar | 87psi–116psi |
| Power supply | 10 kW |
| Main fuse | Min 3 x 32A Max 3 x 63 A |
| Air consumption | 100 l/min |
| Noise level | < 80 dB |
| Machine dimensions (basic machine only) | 3500 x 950 x 1900 mm (L x W x H) |
| Net weight | ~2400 kg | 5291 lbs |
| Tooling | |
| Parting off inserts | Standard (Width 1,5 mm) |
| Deburring/chamfering | Special insert according to customers' needs |
| Tube clamping | According to tube diameter |
| Gripper jaws (feed/outfeed) | V-style / according to tube diameter |
| Coolant | Water-miscible coolants |
Note! The values above are for guidance only.
S-56 MULTIFLEX COLLARING MACHINE
F-420e FLANGING MACHINE
